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| PURE EPOXY
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| Application |
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Epoxy powders are recommended for interior applications
Some typical applications:
Automotive underhood parts, brass ware, metal cabinets,
sports, recreation and fitness equipment, power tools,
tool boxes, safety equipment, electrical bussbars, switch
gears, brake parts, chalk bord, brass plumbing and hardware.
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| Product Range
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| They are available
in: |
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Glossy finish |
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Matt finish |
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Dead Matt finish |
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Texture finish |
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Structure finish |
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| Product Features |
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Excellent chemical resistance |
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Excellent corrosion resistance |
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Good electrostatic charging Properties |
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Good flexibility |
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Good insulation |
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| Not recommended
for exterior use |
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| Performance
Data |
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| (For normal baked
film at 50-60 micron film thickness on zincs phosphated
CRS) |
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Property
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Observations
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| 1. |
Powder
Properties
Specific Gravity Theoretical Coverage (At
100% material utilization)
Workability
Self Life
Recommended Film Thickness |
1.6 _+ 0.2 (Depending on colors) 100-120 Sq. Ft
/ Kg at 50 microns (Depending on colors)
Good
6 Months from the date of manufacture is stored
below 30° C
50-70 microns (Depending on colors)
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| 2. |
Initial
Film Properties
Gloss Level
(at 60°C Glosshead at the recommended stoving
schedule)
Appearance
Flow / Leveling
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For Glossy > 85
For Semi Glossy - 25 to 85
For Matt 5 to 15
Smooth and uniform film
Good
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| 3. |
Mechanical Properties
Adhesion : Cross cut ( 1mm)
Impact Resistance
Pencil Hardness
Flexibility ( Conical Mandrel )
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No loss of adhesion
150 Kg/cms2
2 H passes
Passes
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| 4. |
Chemical Resistance
Salt Spray Test
(5 % NaCl Solution)
Humidity Resistance
42-48° C, Rh -100 %
Acid Resistance
5% H2SO4 for 150 hours dip test
Alkali Resistance
5% NaOH for 150hours dip test
Resistance to SAE 30, SAE 90
70° C x 72 hrs dip test
Transformer Oil Resistance
100°Cx 72 hrs dip test
Brake Fluid Resistance
100°Cx 72 hrs dip test
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1000 hours passes
1000 hours passes
Passes
Passes
Passes
Passes
Passes
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| Directions
for Use |
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| Process
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Purpose
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Recommendation
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Surface
Preparation
Degreasing
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To remove
oil and dust from the substrate |
Alkaline degreasers.
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Pretreatment
For Aluminium Chromating
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To improve
anti-corrosive performance and adhesion of paint
film to Aluminium substrates |
Suitable chromate conversion coating
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| For Steel
Phosphating |
To improve anti- corrosive performance and adhesion
of paint film to steel substrates
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Passivated Zinc phosphate
(Coating wt.1.5-2.5 gms/ Sg.M.)
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| Note: Process
to be followed as per chemical manufacturer's recommendations. |
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| Application
Recommendations |
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Application Voltage - 60-90 KV
Stoving Schedule - 180° C (Effective metal temperature)
for 10 to 15 minutes
It is essential that the compressed air is completely
filtered to avoid contamination by oil, dust or water.
Jigs should be clean in order to maintain good earthing.
To avoid contamination, when using different colors,
through cleaning of the application and recovery systems
must be carried out between each color. Care should
be taken in keeping different colors and types of powders
well segregated.
The total curing time of the film is dependent on several
factors like material substrate thickness & mass
of the material and shape of the material.
The effective curing time commences when the objects
has reached the recommended temperature.
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| Storage &
Packing |
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| Storage |
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Store in closed, cool room (below
30°C) in dry condition and in the original packing.
Exposure to direct sunlight, heat and high humidity
should be avoided. |
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For best results, the stack height
should not exceed three cartons |
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Partly used bags must be tightly
closed after each removal and stored carefully inside
the carton in a cool dry storage room. |
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For best performance use within
six months. |
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| Packing
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Standard pack size is 10 &
20 kgs |
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Clear Powder's pack size is 7
kg |
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| Disclaimer |
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The above properties have been tested
on mild steel, zinc phosphated and chromated aluminum
panels, at the recommended film thickness.
To the best of our knowledge the information provided
herein is true and accurate at the date of issuance.
Since we have no control over the quality or condition
of the substrate or the various factors affecting the
use and application of the product, we do not accept
any responsibility or liability arising out of use of
the product. The company reserves the right to modify
data contained herein without prior notice. Any change
in data would normally be followed by issue of a new
data sheet. The user should check with the nearest sales
office of the company and confirm the validity of the
information, prior to using the product.
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